2003 Kawasaki ER-5 from Germany
Summary:
Simple and reliable workhorse
Faults:
Corrosion is a problem on the ER 5, and it should be cleaned and protectant applied frequently to prevent corrosion, especially if used in winter.
The rear drum brake can wear unevenly and sometimes requires wheel replacement if the drum becomes warped.
Sometimes cold starting is a problem, when the temperature is low, it presents symptoms such as a slow-turning engine and clicking noises.
Fuel can clog the injectors and moving parts of the carburetor, especially if the gas tank is left unused for long periods of time.
General Comments:
The Kawasaki ER-5 is a simple, easy-to-use, parallel-twin, middleweight urban motorcycle. As an economical work bike, you won't find any fault with the Kawasaki ER-5, as long as your expectations don't go beyond simply getting from A to B.
For me, the ER-5 is better than most of its rivals, but that doesn't mean it's without its flaws. The bike's brakes are particularly poor, and the passenger only makes things worse. Then there's the corrosion I mentioned earlier. To prevent it, you'll need to wash the bike regularly and spray it with a water-dispersing spray constantly, especially if used during winter. Electrical problems are another problem with the ER-5.
It's as basic as possible, although it's common to add a few spare guards. The only worthwhile accessory for this bike is a Scottoiler, which helps extend chain life and reduce maintenance.
The engine is generally quite good and reliable. It's a twin-cylinder that doesn't lack verve and makes the most of its power in the city.
However, if you increase the ambition, even slightly, the Kawasaki ER-5's engine feels very harsh. Highways aren't its strong suit, and the ER-5 struggles to ride in pairs without a fairing.
Would you buy another motorcycle from this manufacturer? Yes
Review Date: 12th October, 2025
23rd Oct 2025, 17:20
You don't have to thank me; on the contrary, thank you for commenting.
I'll try to answer your questions about the electrical problems.
The bike is very simple and basic; despite being a 2003 model, it doesn't have many electronics. The electrical problems I've had so far with the ER-5 have to do with corrosion and wiring failures (original wiring can be damaged by friction or vibration if it's not properly routed and secured).
I recommend checking the connections at least every 20,000-30,000 km to make sure they're secure and well connected to the frame.
At about the same time, you should check the regulator, as a poor condition can cause the battery to overheat, the battery light to come on, or the bike to shut off while riding.
Otherwise, with regular and proper maintenance, the bike shouldn't cause any problems.
13th Nov 2025, 17:59
Reassuring to know that having covered such high mileage, you've managed to avoid most issues.
Have you found that valve clearance needs adjusting more frequently than the service schedule indicates [every 12k miles]?
I'd love to know more about if/when/why you replaced the starter chain or cam chain or swing arm.
Thanks, OE commenter
29th Nov 2025, 12:26
In my case, I adjusted the valve clearance after 19,000 kilometers (12,000 miles), around 23,000 km/h. Beyond what the maintenance schedule indicates, this depends a lot on how you use it. Mine already had low mileage when I bought it, and I also knew the previous owner, so I know very well how well cared for the bike was.
The bike itself is reliable and doesn't usually have serious breakdowns, but as I said before, it also depends on how you use it. Well, I try to take good care of mine, which helps it stay in even better condition.
The timing chain was worn (it was working fine and had plenty of life left), so I replaced it more out of necessity and for good maintenance than because of a breakdown. This happened at approximately 90,000 kilometers (56,000 miles). I should clarify that I bought the bike with 15,000 kilometers on it, so it was after the total mileage had reached 105,000 kilometers.
So far, no serious problems, just the routine maintenance the motorcycle requires.
18th Oct 2025, 17:28
Thanks for the info. Would like to know more about the electrical issues. I think I read 20k miles is about as much as you can hope to get from a ECU/igniter.
Anyone had issues with water pipes seized into the cylinder head?